Description

Next-Generation Flexibility for High-Volume Roll Production

The WP Kemper EVOLUTION Modular Roll Line represents a breakthrough in industrial baking technology, combining unprecedented flexibility with precision engineering to meet both current and future production demands. This advanced modular system delivers exceptional production capacity of up to 43,200 pieces per hour while maintaining exact processing standards and adapting seamlessly to seasonal and long-term market changes.

Production Capacity & Configuration

Line Variants & Specifications

• EVOLUTION LINE: Complete intermediate proof | 6-12 rows | 12,000-43,200 pieces/hour

• EVOLUTION COMPACT: Divided intermediate proof | 6-12 rows | 12,000-43,200 pieces/hour

• Weight Range: 25-140g | Working Width: 800mm, 1,000mm, 1,200mm

Core Performance Features

• High-Speed Production: Up to 43,200 pieces per hour

• Precision Processing: Uniform, reproducible product quality

• Multi-Shift Capability: Robust design for 1-, 2-, or 3-shift operation

Advanced Technical Features

Modular Design Excellence

• Flexible Configuration: Easily adaptable to changing production requirements

• Expandable System: Subsequent expansion capabilities for future growth

• Optimized Accessibility: Compact design with excellent access for maintenance

Hygiene & Maintenance Innovation

• Washable Gauze Inserts: Removable, air-permeable trays for optimal dough ventilation

• UV Sterilization: Integrated UV lights for proofing tray sterilization

• Transparent Doors: Wide-opening doors for optimal visibility and cleaning access

Precision Control Systems

• Alignment Stations: Perfect dough piece alignment between all modules

• Ergonomic Touch Panel: Large, clear control interface in optimal position

• Direct Drives: Stable, low-wear production process

Specialized Processing Modules

Dough Forming & Shaping

• Longmoulding Modules: Multiple options for seamless, pinned, curled, or cylindrical products

• Cutting Module: Precision slit roll production

• Stamping Modules: Belt and tray systems for Kaiser and stamped rolls

• Double Roll Module: Two round pieces pressed together

Surface Treatment & Finishing

• Passau Oiling Station: Second moulding with fat application

• Wachauer Module: Second moulding with flour

• Seeding Module: Automated single-side seeding

• Reciprocating Belt: Automatic depositing onto various surfaces

Product Versatility

Comprehensive Product Range

• Crusty Rolls: Slit rolls, Kaiser rolls

• Sweet & Soft Varieties: Hamburger buns, briochette, hot dog buns, pain au lait

• Flexible Formats: Round, longmoulded, stamped, flat pressed, folded, and curled rolls

Turnkey Process Solutions

• Crusty Line: Up to 36,000 pcs/h for slit and Kaiser rolls

• Sweet & Soft Line: Up to 36,000 pcs/h for buns and soft rolls

• Flexy Line: Up to 36,000 pcs/h for diverse roll types

Operational Advantages

Quality & Efficiency

• Consistent Results: Precise alignment and processing ensure uniform quality

• Reduced Downtime: Modular design facilitates quick maintenance and cleaning

• Energy Optimized: Efficient operation reduces energy consumption

Hygiene & Safety

• ISO Housing Options: Enhanced environmental control

• Hygiene Stations: Infrared emitters and tray cleaning systems

• KEMPER KEY Access: Advanced control and security management

The EVOLUTION Modular Roll Line represents the future of industrial baking, offering manufacturers unparalleled flexibility, precision, and efficiency. Its combination of modular design, advanced processing technology, and comprehensive support systems makes it the ideal solution for bakeries seeking to optimize production while maintaining the highest quality standards in a competitive market.